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Core Selling Points
1. Full Servo Drive, High Precision & Efficiency
All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.
2. All-in-One Solution for Busbar Processing
This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.
3. Industrial-Grade Durability & Easy Operation
Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.
Conversion Booster Content
✅ Factory Direct Price & Fast Delivery
✅ 100% Pre-Shipment Testing & CE/ISO Compliant
✅ Free Sample Testing & Customization Support
✅ 12-Month Full Machine Warranty + Lifetime Maintenance
✅ 24/7 Online Technical Support & Free Training
✅ Customizable options: voltage, molds, functional modules
Our CNC Busbar Punching Shearing Machine is a high-efficiency, automated solution designed for precision processing of copper and aluminum busbars in power distribution, switchgear, and transformer manufacturing. Integrating automatic feeding, positioning, clamping, punching, shearing, and embossing functions, this machine delivers industry-leading accuracy of ±0.2mm while eliminating material waste, making it the ideal choice for modern electrical equipment production lines.
Product features of the fully automatic busbar punching and shearing machine
✅ High-Precision CNC Control System
Equipped with an industrial-grade CNC controller (optional Beckhoff/Siemens system), supporting 2D/3D CAD drawing import, one-click program generation, and real-time processing monitoring. Compatible with both metric and imperial units for global use.
✅ Fully Automated Operation
Features dual power clamps (X1/X2) for stable feeding, automatic mold switching, and continuous processing. Achieves a maximum feeding speed of 35m/min, drastically reducing manual labor and production time.
✅ Versatile Processing Capabilities
Supports punching (round holes, oblong holes, special-shaped holes), shearing, and embossing for busbars up to 16mm thickness and 250mm width. Optional 7/8-punch die sets and custom tooling for diverse production needs.
✅ Hydraulic Power System
Adopts a high-efficiency hydraulic drive system with patented pressure control technology, ensuring stable performance, low noise, and long service life. Built-in overload protection prevents damage from unexpected loads.
✅ Zero-Waste Processing Design
Advanced shearing and punching technology minimizes material loss, optimizing material utilization and reducing production costs for large-scale busbar manufacturing.
✅ User-Friendly & Safe Operation
Intuitive touchscreen interface with multi-language support. Safety interlock systems and enclosed processing areas ensure operator safety, meeting CE/ISO safety standards for industrial equipment.
Basic parameters of the equipment
|
name |
unit |
parameter |
remark |
|
cylinder pressure |
KN |
600 |
|
|
mold library |
a |
Six punches, one piece, one embossing |
or 8 strokes and one cut |
|
Number of strikes of the oil cylinder |
HPM |
170-180 次/分 |
20mm stroke |
|
number of controlled axes |
axis |
6 |
西门子伺服 |
|
Hole spacing control accuracy |
mm/m |
±0.2 |
|
|
Maximum punching diameter |
mm |
Ø4.3-35（圆孔） |
|
|
Maximum cross-sectional area |
mm² |
180×50 |
|
|
Maximum positioning speed along the X-axis |
m/min |
80 |
|
|
Maximum effective travel of X-axis |
mm |
2000 |
|
|
X-axis accuracy error |
Mm |
0.20/500（不累加） |
|
|
Maximum positioning speed along the Y-axis |
mm |
60 |
|
|
Maximum effective travel of Y-axis |
mm |
1000 |
|
|
Y-axis accuracy error |
mm |
0.20/500（不累加） |
|
|
Maximum effective travel of Z-axis |
mm |
280 |
|
|
cylinder stroke |
mm |
45 |
|
|
Largest machined copper bar |
Mm |
6000*180*16 |
长*宽*厚 |
|
Minimum machining copper bar |
Mm |
15*3 |
宽*厚 |
|
Total power |
KW |
20 |
|
|
Equipment appearance |
Mm |
10500*2500*1760 |
长*宽*厚 |
Main Components of CNC Busbar Punching & Shearing Machine
|
Item Name |
Brand/Model |
Quantity |
|
Main Motor |
11KW Wannan |
1 pc |
|
Servo Motor |
Siemens (Germany) |
6 pcs |
|
Servo Drive |
Siemens (Germany) |
6 pcs |
|
AC Contactor |
Schneider |
8 pcs |
|
DC Power Supply |
Mean Well |
1 pc |
|
Proximity Sensor |
Lanbao (Germany) |
6 pcs |
|
Operating System |
Siemens 808D (Germany) |
1 set |
|
Intermediate Relay |
Schneider |
6 pcs |
|
Industrial Control Computer |
Qiyang (Beijing) |
1 set |
|
Solenoid Directional Valve |
ATOS (Italy) |
1 set |
|
Double Vane Pump |
Albert (USA) |
1 set |
|
Linear Guide & Ball Screw |
HIWIN / TBI |
6 sets |
Busbar Bending Unit+Servo
The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.
Busbar Punching Unit+Servo
The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.
Busbar Cutting Unit+Servo
The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.
Busbar Dies
Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.
