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Core Selling Points
1. Full Servo Drive, High Precision & Efficiency
All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.
2. All-in-One Solution for Busbar Processing
This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.
3. Industrial-Grade Durability & Easy Operation
Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.
Conversion Booster Content
✅ Factory Direct Price & Fast Delivery
✅ 100% Pre-Shipment Testing & CE/ISO Compliant
✅ Free Sample Testing & Customization Support
✅ 12-Month Full Machine Warranty + Lifetime Maintenance
✅ 24/7 Online Technical Support & Free Training
✅ Customizable options: voltage, molds, functional modules
The Model 503 Three-Station Busbar Processing Machine features an integrated frame design, combining a compact and stable structure with user-friendly operation and high efficiency. It allows multiple processes to be finished in a single clamping, drastically reducing material handling time and maximizing production throughput.
The punching station accommodates various hole configurations, including round holes, slotted holes, and square holes. The shearing station produces smooth, burr-free cross-sections, while the bending station achieves precise 0–180° forming of L-shapes, U-shapes, Z-shapes, and other custom profiles—fully meeting diverse busbar processing needs.
Powered by a precise CNC system and reliable mechanical performance, the Model 503 delivers exceptional processing accuracy and consistent repeatability, effectively ensuring the reliability and electrical performance of busbar connections. Its intuitive operation interface and flexible parameter adjustment capabilities make it ideal for both mass production and customized processing of busbars with different specifications (thickness: 1–16mm, width: ≤260mm).
As a premium solution for the electrical manufacturing industry, it empowers enterprises to boost productivity while upholding superior product quality.
Key Advantages:
✅ Servo Positioning Control: Ensures precise feeding and consistent workpiece dimensions
✅ 3-in-1 Multi-Function: Punching, shearing, and bending in one machine
✅ CNC Control Panel: Easy programming for different busbar specifications
✅ High Precision Bending: ±1° angle tolerance for accurate forming
✅ Wide Compatibility: Works with both copper and aluminum busbars
✅ Customizable Molds: Standard molds included, custom molds available for special requirements
✅ Stable Hydraulic System: Reliable performance with long service life
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BSSK503 busbar processing machine |
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Punching Function |
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Maximum punching force (KN) |
350 |
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Punching processing range: mm |
φ4.3- φ34 |
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Maximum processing thickness: mm |
15 |
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Maximum processing width (mm) |
160 |
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Punching servo positioning length |
0-1000mm |
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Cut Function |
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Maximum shear force (KN) |
400 |
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Maximum shear width (mm) |
160 |
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Maximum shear thickness (mm) |
15 |
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Cut servo positioning length |
0-1000mm |
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Bending Function |
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Maximum bending force (KN) |
350 |
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Maximum bending width (mm) |
160 |
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Maximum bending thickness (mm) |
15 |
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Bending servo positioning length |
0-1000mm |
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Folded bend function |
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Bending width (mm) |
8×80mm |
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Processing Error |
±1º |
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outline dimension （mm） |
2000mm×1550mm×1300mm |
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Main motor power (KW) |
3×4KW |
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machine weight （T） |
1800kg |
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The 303 servo positioning busbar processing machine comes standard with molds. |
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List of molds for busbar processing machines |
φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21 |
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One set of shear molds |
160 |
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4 sets of bending molds |
R5, R3, vertical bend, U-shaped bend |
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1 set of embossing molds |
160×40 |
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In addition to the aforementioned standard molds, we also offer a full range of alternative molds. Furthermore, we support customizing specialized molds tailored to customers' specific busbar processing requirements. |
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Busbar Bending Unit+Servo
The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.
Busbar Punching Unit+Servo
The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.
Busbar Cutting Unit+Servo
The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.
Busbar Dies
Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.
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