PRODUCTS
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Processing Tools
Copper Busbar Samples
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Copper and aluminum busbar arc processing machine
Processing Tools
Copper Busbar Samples

Copper and aluminum busbar arc processing machine

Core Selling Points

1. Full Servo Drive, High Precision & Efficiency

All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.

2. All-in-One Solution for Busbar Processing

This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.

3. Industrial-Grade Durability & Easy Operation

Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.

Conversion Booster Content

✅ Factory Direct Price & Fast Delivery

✅ 100% Pre-Shipment Testing & CE/ISO Compliant

✅ Free Sample Testing & Customization Support

✅ 12-Month Full Machine Warranty + Lifetime Maintenance

✅ 24/7 Online Technical Support & Free Training

✅ Customizable options: voltage, molds, functional modules

Detailed Introduction

Our CNC Busbar Chamfering & Arc Machining Machine is a high-precision solution designed for deburring, chamfering, and arc processing of copper and aluminum busbars in switchgear, transformer, and power distribution equipment manufacturing. This machine eliminates sharp edges and burrs, creating smooth, safe arc and chamfer profiles that meet IEC standards for electrical busbar assembly.

Key Features

✅ Multi-Function MachiningSupports full busbar arc rounding, 45°/90° chamfering, and edge deburring in one setup, eliminating manual finishing processes. It delivers smooth, burr-free edges that prevent arcing and ensure safe electrical connections.

✅ High Precision CNC ControlEquipped with an industrial-grade CNC system for consistent chamfer/arc dimensions, ensuring every busbar meets your design specifications. The system supports customizable chamfer depths, arc radii, and profiles for diverse project requirements.

✅ Sturdy & Durable ConstructionBuilt with a heavy-duty steel frame and high-precision linear guides, the machine maintains stable performance even under continuous production. The high-speed cutting spindle ensures clean, precise cuts with minimal tool wear.

✅ Easy Operation & Low MaintenanceFeatures an intuitive touchscreen interface with pre-set programs for common busbar profiles. Tool changeovers are quick and simple, reducing setup time. The enclosed work area collects metal chips and dust for a cleaner, safer working environment.

✅ Versatile CompatibilityWorks with both copper and aluminum busbars of various thicknesses and widths, making it ideal for small to large-scale busbar fabrication in electrical equipment factories.

Video

Infomation

Technical Specifications

                name

unit

parameter

cutting tip

main shaft speed

Minutes/Second

4000


power of motor

Kw

5.5


Wrench handle model


BT40

Feed section

X-axis stroke

mm

560


Y-axis stroke

mm

350


Servo power

KW

2 x 1.5


Work feed rate

mm/min

3000

Tool parameter (diameter)

mm

70

Number of tool magazines

individual

6 pieces

Minimum allowable length of the panel

mm

160    

Maximum allowable panel dimensions (width × thickness)

mm

200×12

Minimum required plate dimensions (width × thickness)

mm

30×3

total weight

KG

1960

Host site area: length × width

mm

1900 (including the feed rack: 3400) * 1600 * 2050

bleed pressure

Mpa

0.5-0.65

Total power of the power supply

KW

9

Random Mold

Cutting handle

BT40-GA70

6 sets

cutter

R6.5*70

1 set (suitable for copper busbars with a thickness of 11–12 mm)


R5.5*70

1 set (suitable for copper busbars with a thickness of 9–10 mm)


R4.5*70

1 set (suitable for copper busbars with a thickness of 7–8 mm)


R3.5*70

1 set (suitable for copper busbar thickness of 6 mm)


R3*70

1 set (suitable for copper busbars with a thickness of 5 mm)


R2.5*70

1 set (suitable for copper busbars with a thickness of 3–4 mm)

Feature

Busbar Bending Unit+Servo

The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.

Busbar Punching Unit+Servo

The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.

Busbar Cutting Unit+Servo

The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.

Busbar Dies

Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.


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