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Core Selling Points
1. Full Servo Drive, High Precision & Efficiency
All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.
2. All-in-One Solution for Busbar Processing
This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.
3. Industrial-Grade Durability & Easy Operation
Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.
Conversion Booster Content
✅ Factory Direct Price & Fast Delivery
✅ 100% Pre-Shipment Testing & CE/ISO Compliant
✅ Free Sample Testing & Customization Support
✅ 12-Month Full Machine Warranty + Lifetime Maintenance
✅ 24/7 Online Technical Support & Free Training
✅ Customizable options: voltage, molds, functional modules
The portable busbar processing machine is a compact, lightweight 3-in-1 solution purpose-built for on-site electrical work, field maintenance, and small-scale busbar fabrication. Unlike large, fixed industrial busbar machines, this small hydraulic busbar tool combines punching, shearing, and bending capabilities into a single, easy-to-transport unit, making it the ideal choice for electrical contractors, maintenance teams, and small workshops working with copper and aluminum busbars.
Key Features
-Ultra-Portable & Lightweight Design: Built with a compact, rugged frame that fits easily into toolboxes or work vehicles, requiring no permanent installation or dedicated workshop space.
-3-in-1 Multi-Function Operation: Integrated punching, shearing, and bending functions eliminate the need for multiple separate tools on-site, saving time and reducing equipment costs.
-Reliable Hydraulic Power: Delivers consistent force for clean cuts, precise holes, and accurate bends, ensuring professional-quality results even in remote locations.
-Interchangeable Dies & Punches: Supports a wide range of common busbar sizes, offering flexibility for various field applications without compromising performance.
-User-Friendly Operation: Simple, intuitive controls with adjustable pressure settings, allowing operators to complete tasks quickly and accurately, even in tight spaces.
-Durable & Low-Maintenance Construction: Built with high-quality components for long-term reliability, with built-in safety protections to prevent overloading and ensure stable operation.
Applications
This small busbar processing machine is ideal for a wide range of on-site and small-scale applications:
-On-site electrical installation and maintenance
-Switchgear and distribution panel repairs
-Small workshop busbar fabrication
-Field power distribution projects
-Emergency electrical work and repairs
-Tight-space busbar processing tasks
Why Choose Our Portable Busbar Machine?
Unlike bulky industrial busbar equipment that requires dedicated space and installation, our portable 3-in-1 busbar tool is designed for mobility and efficiency. It allows you to complete busbar fabrication directly at the job site, eliminating the need to transport materials back and forth to a workshop. The compact size and lightweight design make it easy to handle, while the integrated multi-function capability reduces the number of tools you need to carry. Whether you’re a contractor working on multiple job sites or a maintenance team handling on-site repairs, this portable busbar processing machine provides the flexibility, power, and precision you need to get the job done right.
| Model | PSmall Hydraulic 3-in-1 Punching Shearing Bending Tool |
| Max Flat Bending Thickness/Width | 16mm/250mm |
| Max Vertical Bending Thickness/Width | 10mm/100mm |
| Max Cutting Thickness/Width | 20mm/250mm |
| Cut-off Cylinder Output | 800KN |
| Bending Cylinder Output | 500KN |
| Bending Cylinder Output | 500KN |
| Punching Diameter | Φ4.3－Φ30 |
| Punching Unit Turret Station | 6 |
| Power Voltage | Three-phase 380V |
| Having PLC Controller | 3 (Bending+Punching+Cutting) |
| HIM Mobile Panel | 2 |
| Language | Chinese/English |
Busbar Bending Unit+Servo
The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.
Busbar Punching Unit+Servo
The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.
Busbar Cutting Unit+Servo
The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.
Busbar Dies
Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.
