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Core Selling Points
1. Full Servo Drive, High Precision & Efficiency
All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.
2. All-in-One Solution for Busbar Processing
This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.
3. Industrial-Grade Durability & Easy Operation
Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.
Conversion Booster Content
✅ Factory Direct Price & Fast Delivery
✅ 100% Pre-Shipment Testing & CE/ISO Compliant
✅ Free Sample Testing & Customization Support
✅ 12-Month Full Machine Warranty + Lifetime Maintenance
✅ 24/7 Online Technical Support & Free Training
✅ Customizable options: voltage, molds, functional modules
The Portable Busbar Processing Machine is an all-in-one, compact solution designed for on-site and workshop processing of copper and aluminum busbars. It integrates punching, cutting, and bending functions into a single mobile unit, drastically improving efficiency in electrical panel manufacturing, substation construction, and power distribution projects.
✅ Core Features
- 3-in-1 Multi-Function Design: Combines a hydraulic punching machine, high-precision cutting machine, and heavy-duty bending machine, eliminating the need for separate tools.
- Portable & Space-Saving: Built with durable casters and a compact frame, it’s easy to move between job sites and fits in tight workshop spaces.
- High Efficiency & Precision: Hydraulic-driven operation delivers consistent force for clean cuts, accurate holes, and precise bends, reducing material waste and rework.
- Built for Safety & Durability: Equipped with a pressure gauge, directional control valve, and reliable electromagnetic pump (HHB-700A) for stable performance, even in demanding industrial environments.
- Low Maintenance & Easy Operation: User-friendly controls and a modular design simplify routine maintenance, minimizing downtime for your team.
| Model | Portable Busbar Processing Machine |
| Max Flat Bending Thickness/Width | 16mm/250mm |
| Max Vertical Bending Thickness/Width | 10mm/100mm |
| Max Cutting Thickness/Width | 20mm/250mm |
| Cut-off Cylinder Output | 800KN |
| Bending Cylinder Output | 500KN |
| Bending Cylinder Output | 500KN |
| Punching Diameter | Φ4.3－Φ30 |
| Punching Unit Turret Station | 6 |
| Power Voltage | Three-phase 380V |
| Having PLC Controller | 3 (Bending+Punching+Cutting) |
| HIM Mobile Panel | 2 |
| Language | Chinese/English |
Busbar Bending Unit+Servo
The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.
Busbar Punching Unit+Servo
The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.
Busbar Cutting Unit+Servo
The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.
Busbar Dies
Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.
