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Core Selling Points
1. Full Servo Drive, High Precision & Efficiency
All three stations (bending, punching, cutting) are equipped with servo positioning systems, controlled by Siemens PLC. The machining tolerance is controlled within ±0.1mm, ensuring consistent quality in mass production and greatly reducing rework.
2. All-in-One Solution for Busbar Processing
This machine handles all common processes for copper and aluminum busbars: flat/vertical bending, punching (round/oblong holes), cutting, embossing, and more. Standard molds are included, with free customization available. It meets the full processing needs of high/low voltage switchgear and distribution box manufacturing.
3. Industrial-Grade Durability & Easy Operation
Built with heavy-duty steel and hydraulic drive, the machine features a stable structure for long-lasting use. Equipped with mobile casters, it can be easily moved around the workshop, requiring no complex installation. Just plug in and use, ideal for small-to-medium production lines.
Conversion Booster Content
✅ Factory Direct Price & Fast Delivery
✅ 100% Pre-Shipment Testing & CE/ISO Compliant
✅ Free Sample Testing & Customization Support
✅ 12-Month Full Machine Warranty + Lifetime Maintenance
✅ 24/7 Online Technical Support & Free Training
✅ Customizable options: voltage, molds, functional modules
Our CNC Servo Busbar Bending Machine is a high-precision, servo-driven solution designed for forming copper and aluminum busbars in power distribution, switchgear, and transformer manufacturing. Equipped with advanced servo control technology, this machine delivers industry-leading angle accuracy of ±0.1° and supports both flat and vertical bending, making it the ideal choice for modern electrical equipment production lines.
Key Features
✅ High-Precision Servo Control SystemAdopts Siemens servo motors and drives for closed-loop control, ensuring stable performance and ±0.1° bending angle accuracy. Supports real-time angle feedback and automatic spring back compensation, eliminating manual adjustment errors.
✅ Multi-Function Bending CapabilitiesSupports flat bending, vertical bending, offset bending, and special-angle forming for busbars up to 16mm thickness and 250mm width. Compatible with standard and custom bending dies for diverse production needs.
✅ User-Friendly CNC OperationFeatures an intuitive touchscreen interface with multi-language support (English, Spanish, French, etc.). Supports 2D/3D CAD drawing import, one-click program generation, and visual processing simulation, reducing setup time by 70%.
✅ Sturdy & Durable ConstructionBuilt with heavy-duty steel frame and HIWIN/TBI linear guides and ball screws, ensuring long service life and stable performance under continuous production.
✅ Efficient & Safe OperationServo-driven system reduces energy consumption by 30% compared to traditional hydraulic machines. Safety interlock systems and enclosed processing areas ensure operator safety, meeting CE/ISO safety standards.
✅ Flexible Production CompatibilityCompatible with both metric and imperial units, and can be integrated with MES/ERP systems for smart factory automation. Supports batch processing and single-piece custom forming for small to large-scale production.
parameters of the servo busbar bending machine | |||||
1 | nominal pressure KN | 400 | 2 | Main motor power (KW) | 5.5 |
3 | Bending angle ° | +/-0.3 | 4 | travel of spindle mm | 210 |
5 | Block holding accuracy: mm | +/-0.15 | 6 | Maximum flat bend size (mm) | 16*160 |
7 | Maximum curvature diameter in mm | 12*120 | 8 | Block length: mm | 1500 |
9 | machine weight KG | 3350 | 10 | External dimensions (mm) | 3450*1200*1750 |
Random mold accessories | |||||
1 | R3 flat bending die | 1 set | 2 | R5 flat bending die | 1 set |
3 | R60 vertical bending mold | 1 set | 4 | Random Tool | 1 set |
5 | Manual/Factory Report | 1 set | 6 | ||
In addition to the aforementioned standard molds, we also offer a full range of alternative molds. Furthermore, we support customizing specialized molds tailored to customers' specific busbar processing requirements. | |||||
Busbar Bending Unit+Servo
The busbar bending unit is equipped with a servo motor and the servo positioning parameters are set through the PLC system, which can greatly improve the bending efficiency of copper and aluminum busbars.
Busbar Punching Unit+Servo
The punching unit is equipped with length positioning servo and width positioning servo, with effective strokes of 1000mm and 150mm respectively, and supports custom.
Busbar Cutting Unit+Servo
The cutting unit is equipped with a length positioning servo with an effective stroke of 1000mm, which greatly improves the busbar cutting efficiency and provides cutting length accuracy.
Busbar Dies
Change different molds to perform special processing on the copper busbar, such as shearing, punching (round holes, long holes), horizontal bending, vertical bending, knurling, flat pressing, embossing, etc.
