I. Three Steps for Safe Operation

Operating the busbar processing machine requires precise and coordinated movements just like conducting a symphony.

Startup Inspection: Check power cables for damage, verify normal response of emergency stop button, and ensure sufficient lubricant in lubrication points.

Parameter Setting: Select punching dies according to busbar thickness, adjust shear blade clearance to 0.1-0.3mm.

Test Run: Run the machine idly for 3 minutes. Listen for abnormal motor noises and confirm voltage fluctuation stays within ±5%.

II. Practical Maintenance Tips

Daily details determine the service life of equipment.

Use magnetic pickers to remove iron scraps weekly and prevent scratches on the workbench.

Wipe off old grease with non-woven fabrics before applying new grease to guide rails monthly.

Check hydraulic oil quality quarterly. Replace it immediately if milky turbidity appears.

Coat cutting tools with anti-rust oil and place vertically on dedicated racks to avoid collision damage.

III. Troubleshooting Guidelines

Stay calm when malfunctions occur.

Punching misalignment: Inspect worn positioning pins and recalibrate X and Y axis origin.

Shearing burrs: Usually caused by dull blades. Grind blades with whetstone or replace with new ones.

System crash: Press and hold the emergency stop button for 10 seconds to restart. Check cooling fan failure if the problem persists.

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